This re-mapping of the ECU disables any DPF regeneration functions and also cancels out any specific fault codes that would normally cause the  EML to come on. Tuning boxes are an alternative to a vehicle ECU remap and consist of a small electronic box which is either hard-wired or plugged into the vehicle’s fuel system circuitry. The increase in low down torque allows the driver to select a higher gear sooner or for an auto box to change up sooner. This latest equipment purchase compliments our Rolling Road Chassis Dyno that we often use to successfully perform our DPF Dyno-Clean service on some of our customers vehicles. Calculated savings are approximate and typical. The Diesel Control ECU is compatible with the following Gas system makes: If the soot content is too high, then, for safety reasons and the known risk of a DPF fire this procedure is not permitted in software on an ever increasing number of vehicles Manufacturers ECU’s. More advanced systems utilise microprocessors to improve engine fuelling accuracy. Although CNG can be compressed and cooled to become LNG (liquefied natural gas) this is not commercially viable on small to medium cars and vans due to the storage tank costs involved. Some petrol vehicles leave the factory running so lean on wide open throttle that just by adding a little more gas on acceleration can improve BHP and torque significantly. Simply enter your typical annual mileage and your vehicle’s average mpg then click ‘Calculate’. The usual reply is 'but there is no diesel coming from injectors so it must be the edu. Additionally, customers are welcome to contact us to discuss the options available. It may be that a vehicle is brought to us that we don’t have the necessary tools to properly diagnose and repair it in which case we will offer a clean only service. Looking to find and buy Vauxhall Astra Fuel Injector Parts, Car Vauxhall Astra Fuel Injector Spares, Replacement Fuel Injector Parts? once every second revolution of the engine. A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. Stag are by far Poland’s No1 LPG/CNG equipment manufacturer supplying over 75% of the domestic market. Polish LPGTech System fitted to a Jeep SRT8. delivery costs. Unlike an ECU re-map, tuning boxes normally increase the engine’s fuel quantity only and in most instances do not increase the engine’s turbo boost pressure. Between them, when not running training courses around the country, they can be found at their Automotive Diagnostic Solution premises in Preston which specialises in engine management diagnostics. A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. If you are unable to understand it or have no knowledge or understanding of Common Rail Diesels, this product may not be for you. Microprocessors can also be used to emulate the petrol injectors and lambda sensor signals to stop ‘Check Engine lights’ and adverse rough running when returning the vehicle back to petrol. The Stag product range is huge but unfortunately, in an attempt to keep installation costs to a minimum, some installers still cut corners and often use the incorrect and cheaper readily available interchangeable parts for some installations. Flashlube is a delivery system designed to introduce a concentrated lead-replacement additive, formulated to minimise Valve Seat Recession. When carried out properly the DPF canister is emptied of its contents and re-fitted to the vehicle so it appears that the DPF is still in place to any MOT Testers and therefore satisfies current MOT legislation. Any budget kit we supply and fit, used or new, will still be covered by the minimum 12 months or 12,000 miles warranty. They then try to convince every potential customer, on every new enquiry, that their chosen make is the best one to have no matter what their vehicle. £25.00 +VAT. VAUXHALL INJECTORS; Vauxhall Diesel Injectors. Buy Opel Fuel Injectors for Vauxhall Astra and get the best deals at the lowest prices on eBay! Through our network of Car Breakers, Car Dismantlers, otherwise known as Scrap Yards. Adding more diesel into the cylinders does indeed create more power but there comes a point where the extra power also produces extra smoke, especially at high loads and higher engine speeds. AU $213.36. Prices for the Dyno-Clean start from £150.00 for single DPF vehicles. The mixer is linked to the reducer using rubber fuel hose. Vauxhall astra,vectra,zafira,saab 1.9 cdti 150 bhp injectors All Good working order car jumped its timing and bent valves so got broke just All codes can be seen so they can be coded in £40 Call or text anytime on 07549103756 … All my items come from a pet-free & smoke-free home. If you are an existing LPG installer or repair garage, please do not ask us to supply you with these units. It may be that although we’ve successfully cleaned the DPF it is damaged internally due to age and mileage or that someone has previously steam cleaned it and caused irreparable damaged the substrate. The main difference between the Select-A-Map unit and previous generation tuning boxes is the way in which it controls the diesel by creating a 3D map, using engine speed and load, replicating a proper ECU re-map. In 2011 CRD Performance were the first specialist garage in the UK to purchase the new purpose built ASNU GDI & FSI petrol injector flow testing and cleaning bench. Stag also manufacture in house their own design LPG injectors and LPG reducer as well as complete wiring harnesses, pressure sensors, connectors, looms and switches, in fact just about any part required for an LPG system. We also have to take into account whether the inlet manifold must be removed and whether additional extra long LPG ‘straws’ or gas nozzles need to be installed. If a customer insists we replace the DPF without first attempting to clean it we will still do this although we’ll advise them against this. i also need the torque settings to tighten up the retainer for the injectors. Even when these vehicles were purchased from new these symptoms commonly occurred, sometimes at very low mileages. There are for some popular mass produced vehicles non-genuine aftermarket, low cost copy DPF’s available but CRD Performance are still a bit wary of how effective these are or have any experience as to how long they might last or even how many regens they’ll survive. £500 – £1000. If the Technician doesn’t have the necessary scan tool or if the vehicles ECU won’t allow this or if there is a fault and all conditions required by the ECU to carry out regeneration are not met then regeneration will not happen. its resistance to burn) of 130 – 140 (compared with 105 for LPG), allowing for a greater substitution ratio of gas to diesel. We are limited how many low-budget installations we are able to carry out at any given time and of course our standard, high quality LPG installations have to take priority. A good explanation and source of information on the pros and cons of both remaps and tuning boxes can be found on the website of our sister company, CRD Technology Ltd (see link below), information which can be further supplemented by searching the internet. Details: saab, injector, rail, cdti, diesel, zdtr, full, working, fits, listed. Remove. The vehicle is road tested and diagnostically checked using a scan tool before installation and the customer advised of any current fault codes present or driveability concerns, if required, these could be properly diagnosed and rectified, at an additional cost of course. We can source and supply Discounted Car Vauxhall Astra Fuel Injector Parts & Fuel Injector Spares to you, no matter where you live. Is the engine intake manifold easy to adapt for LPG injection or are long pipe lengths necessary therefore requiring an abnormally high gas pressure and use of high current, low impedance injectors? The programming software required has also been specifically written using the services of our associate company, CRD Technology Ltd. On some Ford and Vauxhall engines the original LPG injectors are inaccessible because of they are located under the inlet manifold, these types we leave in place. Most LPG installers tend to use one or two preferred makes of LPG system and will often fit these to every make and model of vehicle that comes into their workshop in the belief that they will always achieve good results. VAUXHALL ASTRA J Zafira Meriva 1.7CDTI Fuel Injector 8-97376270-3 2010-2015 5 out of 5 stars (2) 2 product ratings - VAUXHALL ASTRA J Zafira Meriva 1.7CDTI Fuel Injector 8-97376270-3 2010-2015 [issuu width=400 height=350 shareMenuEnabled=false backgroundColor=%23222222 documentId=130308184136-15bb4610858c4a5692c13040443e542e name=diesel_control_ecu_-_operator_manual username=crdtechnology unit=px v=2], Astra, Combo, Vectra, Zafira, Transit Connect. Some specialist garages purchased these units, which remained relatively unchanged in design for about 30 years, but recent developments and changes in vehicle emissions has seen the introduction of direct injection petrol systems. i've read their a bugger to get out but what i'd really like is a blow by blow account. The cubic capacity (cc) is of less importance because large LPG injectors cost the same as small ones. **The sequence I used for removing things may not be 100% according to Vauxhall but I am not a mechanic and this is a guide only** **I removed the injectors in pairs and not all 4 at the same time so some photo's were taken from when I removed 1&2 and 3&4** 1. Likewise, some manufacture the LPG injectors and reducers but then outsource the electronic components. A further option during this procedure is to add a can of BG Products fuel system cleaner to the tank, as the engines injectors are held wide open for longer time periods during the Dyno run, best cleaning results are achieved. Stag brand during development of their LPG/CNG Diesel Blend system and it impressed us so much that we’ve made it our No.1 preferred choice for all current petrol to LPG conversions. CRD Performance will replace failed or blocked diesel particulate filters but generally this would only be if either a forced regeneration or forced chemical DPF clean was initially carried out and not been successful. I’ve met Frank and his son Dave Massey, on a number of occasions and what a knowledgeable pair they are! A free courtesy vehicle can be made available, provided we are given sufficient notice and you have your own 3rd party road risk insurance. If the customer’s requirement is to keep power standard then the Diesel Control ECU can also be programmed to reduce the amount of diesel used by reducing fuel rail pressure. For higher powered vehicles (including Turbocharged and Supercharged) requiring high-power injectors, different reducer(s) or a 4-hole toroidal or cylinder LPG tank, allow for an additional £200.00 to £400.00 +VAT. One of us will take you out in either the high performance Mitsubishi Evo X LPG (petrol) or Mitsubishi L200 LPG (diesel blend) and demonstrate to you the Stag LPG system in action after which we will be happy to answer any technical questions you may have. Afternoon all. If before booking your vehicle in for DPF cleaning, removal or repairs you require further information on the solutions we offer, or, have any specific questions you need answering then please first read our informative repair section below, if you still haven’t found the answer then call us or email us: Tel: 01204  529 529   Email: info @ Please click ‘Details’ for price and availability, fitment, and part number compatibility. Alternatively, there is an Enterprise Car Hire at the entrance to our Industrial Estate. Through our sister company, CRD Technology (who developed the world’s first LPG Diesel Blend sequential following system) a specially designed injector cartridge is now available. Bosch CR Injector. we are able to further test and accurately diagnose not just the symptom, but often the cause of any problems, we do it all. LPG kits are available in 4, 6 and 8 cylinder configurations. Whilst in recent years the Italian and Dutch LPG manufacturers seem to have stood in developing their systems (excluding of course any recent direct injection systems) the Poles have made massive steps into making their systems the best performing, most reliable and technically the most advanced in the world. As a general rule, if there is any throttle body movement, the throttle is cable controlled. Other popular brand names include The Original Tuning Box, Tunit, Chip Express, BHP Plus Speedhawk, DTUK CRD2 and CRD-T, Synergy, Spider, TDI Tuning, Racechip, TD Performance, to name but a few. Dyno-Clean, a strong non flammable DPF carbon cleaning solution is introduced through the running engine and left to soak inside the DPF; this is followed by several hard runs on our rolling road to break down and ignite the soot inside the DPF turning it into carbon dioxide. Search and Find Vauxhall Fuel Injector Spares and Replacement Parts - The Easy Route . Some branded LPG kit manufacturers (eg.Prins, BRC, Zavoli.) This section covers the potential reliability issues that you might have with the Astra H.Click on the buttons below to read more about the typical problems that fall outside the scope of routine maintenance. Unlike a petrol engine with spark ignition, which can be converted to run fully on Gas with the petrol switched off, diesel is still required at all times for the Gas to ignite. ... Astra Owners Network 46K+ members. Sony for example may build the best amplifier, Technics the best Tuner and Mission by far the best speakers. Without going into too much detail of all the Stag systems features we can summarise and say that whatever the engine capacity, number of cylinders, BHP or engine type, the Stag system is able to cope with it. Astra J > Vauxhall Workshop Manuals > Engine > Engine control and fuel system - 1.7L Diesel (LPL or LPV) > Repair Instructions > Fuel Injector Flow Rate Programming ... Each injectors flow rate information, or injection quantity adjustment flow rate numbers, and cylinder position are stored in the memory of the ECM. Installation is almost identical to that of any LPG system on a petrol vehicle, with the exception of course that CNG uses different tanks, fillers, pipes and reducers. Installations carried out in one day can’t possibly allow for any quality control or margin for error. Fuel injectors were a very useful development from the old carburettor system as they improve the fuel efficiency of cars while also reducing pollution. Blow-backs are caused when the premixed air and fuel in the inlet manifold ignites before it has reached the combustion chamber, this creates a powerful shock wave that can cause severe damage to inlet manifolds, air filter housing and MAF sensors. LPG Diesel-Blend VW Transporter: Take for example Bi-Gas, OMVL, Romano and Zavoli; these are all Italian companies who all manufacture their own LPG injectors and reducers but then outsource (and re-badge) the same electronic control units (ECU) from another Italian company, AEB. Vauxhall Astra Injector. These ECU files are developed on our rolling road in association with Quantum Tuning , one of the UK’s leading engine re-mapping companies. Will pack in a sturdier box for transit. The mixer is installed in to the inlet tract as close to the throttle as possible. For internal combustion to take place in a car’s engine, the car needs both oxygen and fuel. CRD Performance normally charges £165.00 or £265.00 + vat, depending on the make and model of vehicle to service a Necam LPG system. Due to their location inside the combustion chamber the inlet manifold usually has to be removed and then, due to carbon build up around the seat, a special puller is used to extract them, sometimes with risk of damage. The fifth generation Astra is the car that competes on its own terms. Vauxhall Astra/Combo 1.3 CDTI. Vauxhall Parts, Spares & Accessories online for ALL models with FREE Delivery. CNG is compressed natural gas, the same gas we use for cooking and heating that’s used by most households from the National Grid. Vauxhall Astra injectors. A 4 Cylinder LPG system fitted to an average power, standard family Saloon, Coupe or small van, using a single hole toroidal LPG tank. Reconditioned injector 0445 110 083Engine code astra 3 door handbrake cables, #1. Typical fuel savings range between 10% and 20% and, depend on how the vehicle is driven, the driver can easily achieve such savings. Vauxhall Corsa Diesel Injector 55567729. There was a little fuel coming out from the top of the injectors. To ensure smooth running, stable engine idle, guaranteed emissions, with no switch back to petrol or EML activation, these injectors should only be replaced as a matched set. Gerd Van Aaken with his newly converted LPG diesel-blend VW Transporter. With the recent discovery of Shale gas in the UK and the Government’s go-ahead for Fracking to take place, CNG is set to become the new fuel of the future. Regeneration is where the captured soot is re-ignited and burned in the exhaust, creating even more carbon dioxide than the car manufacturers publish in their emissions figures. Is it a high powered vehicle and will it require two reducers? CNG is stored as a compressed Gas at over 200 bar using very strong and heavy steel storage tanks; lightweight carbon fibre composite tanks can be used but are much more expensive. The price we quote might be more than some other installers; that’s not because we’re dearer, it’s because we charge for the time we spend, to give you the finished results that we are so proud of and are so well illustrated on this website. Looking for parts in the category Fuel Injectors gasoline and diesel from top brands for VAUXHALL ASTRA? Vauxhall Astra Injector Leak Off Connector Kit Bosch Diesel 4 Cylinder | Vehicle Parts & Accessories, Car Parts, Air Intake & Fuel Delivery | eBay! At the time of originally compiling this website about 3 years ago, we would have strongly favoured the BRC system as being our number one choice, closely followed by Prins and then Zavoli. The ECU then normally raises the engine speed and controls the amount of diesel whilst it ignites and burns inside the filter in an attempt to burn off the soot. There are a number of drawbacks to these systems, among which power loss and ‘Blow-backs’ are common. One of the few companies we believe manufacture and sell only their own equipment is BRC in Italy. The Astra J was produced by General Motors and sold under a few brand names – Opel in Europe, Vauxhall in the UK and a different looking Buick Excelle in China.. All we ask of you when leaving your vehicle for a low cost budget conversion is please be patient. Before choosing what repair options are available we need to clarify with the vehicles owner that whatever the original faults or cause of the vehicles DPF failure, these still need to be correctly diagnosed and rectified unless in some cases where certain fault codes may be cancelled out as part of a re-map. For internal combustion to take place in a car’s engine, the car needs both oxygen and fuel. The Regenerator connects to the engines throttle body, downstream of any sensors or intercooler, it controls the air flow whilst administering, under high pressure, a precisely metered jet spray of DPF cleaning fluid. Reliability & common problems. Final set up and calibration is carried out by a skilled fuel injection engineer using our rolling road where necessary to ensure the best possible performance is achieved followed by further on the road map refinement ensuring optimum driveability and performance. Stag system. Cheap Vauxhall Astra Car Fuel Injector and Original Fuel Injector Parts Search and Find Vauxhall Astra Fuel Injector Spares and Replacement Parts through our network of Car Breakers, Car Dismantlers, & Scrap Yards. While conventional injectors are (on most engines) accessible and easy to remove, this is not always the case with direct type injectors. 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