Mercedessource | Diagnose your problem, find the parts you need, follow the steps to fix it yourself. About 32% of these are Injector Nozzles, 11% are Other Auto Engine Parts. This is how you should assemble the injector with the gaskets: Pop on the big rubber gasket on the injector itself. Do not reuse the old heat shield. It is not the problem with the new nozzle - there are other issues that cause poor spray, 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit. Spare parts for Mercedes marine engines. Remanufactured (or 'Reconditioned') are used diesel fuel injectors that have been completely cleaned and reassembled by our professional diesel technicians. Additional information. The health and longevity of your new injector nozzles with be directly affected by the cleanliness of your diesel fuel and its lubricity. Receive a Related Bonus-Product FREE! Mercedes S320 Fuel Injector 3.2cc CDi Diesel 03-05 W220 (Fits: Mercedes-Benz S-Class) 4 out of 5 stars (1) 1 product ratings - Mercedes S320 Fuel Injector 3.2cc CDi Diesel 03-05 W220 All makes and all models, such as Mercedes, VW, GM, LandRover, Toyota, et cet. Diagnose your problem. Specializing in affordable custom adapters for Mercedes Benz OM617 turbo diesel engines. Finding the Best Diesel Performance Upgrade, Troubleshooting Diesel Engine Hard Starting, Low Power and Exhaust Smoke, Diesel Injectors Still Not Working Properly After Rebuild, Set of 5 new German made MONARK Fuel Injector Nozzles with Heat Shields included, Version 3 Bench Mount Fuel Injector Pressure and Balance Tester that you can use at home, Kent's detailed pictorial manual on everything you will need to know to remove, rebuild and tune your injectors, BONUS: Free 26 piece CUSTOM shim washer kit - required to adjust injector release pressure. Bookmark the permalink . We receive a large number of emails from customers complaining about small fuel leaks at the fuel injector housing (coming out the threads between the two halves)and how best to seal them. What are the benefits of a Mercedes-Benz Genuine Remanufactured diesel injection pump? ( you will be sure they are "balanced." BACK IN STOCK -- FROM FACTORY IN GERMANY!!!! $450.00. Mercedes Diesel Injector Seal Replacement – Notes. Any gunk or crude in your filters or injection pump could travel to the new nozzles and cause scoring leading to premature failure (our warranty does not cover nozzle tip scoring). In your vehicle, Mercedes Benz Diesel Injector Pump is a contributing part which needs to be maintained perfectly. In Mercedes-Benz 's range of remanufactured parts, you can quickly and easily find the right diesel injection pump for your car. Bluetec, OM642, Injector 64207071487 - Rebuild? Learn how to fix it yourself. We are not including any tools with this kit as we know some of you may already have the tools needed to work on your fuel injectors. Diesel Purge Injection System Cleaner kit with Instructions, TOP BRASS - Custom Cleaning Kit for Diesel Fuel Injectors- Designed by Kent Bergsma, Diesel Fuel Injector Anti Leak Kit w/ Instructions, Diesel Injector Removal Socket and Pick with Instructions. If you work around your Mercedes much this is a great tool to have. Take particular note of #5 below: 1. Solution: This one happens way more often  than it should. Monark fuel injector nozzles are precise metal parts produced in a very controlled environment with numerous checks for quality control. We have found that over half of the deep sockets we test will not go over some of the longer injectors. 4 sold. Click HERE view. By the way, the results are fantastic. This must read information is also included when you purchase a set of nozzles and in our Diesel Fuel Injector Cleaning, Overhaul and Testing Procedures manual. Changing over to Monark nozzles can boost performance! © Mercedessource.com all rights reserved 2000 - 2021. 4 sold. The following procedures are a MUST with installing new nozzles: Run at least one can (two if you have never done it) of diesel purge through your fuel injection system before removing your old injectors. Rebuilt Exchange Units Since 1981, Spencer Diesel has been a premier rebuilder of diesel injection pumps, turbo chargers, and injectors. $31.29. Diagnose your problem. Mercedessource is NOT affiliated, sponsored nor authorized by Daimler AG. The new nozzles are working very very smoothly with no banging (I am running 100% WVO- one tank system). This kit contains the following items. AU $170.00. The sulfur was the key ingredient used to keep your fuel pump and fuel injectors lubricated. Undo the injector bolt (caution – they snap easy) and dig out the retaining clamp and vacuum any loose carbon. BACK IN STOCK -- FROM FACTORY IN GERMANY! Here is what one of our customers recently wrote about this rebuild kit: Dear Kaia and Kent- Upon inspection, two were seized together and all were a blue color due to overheating!!! Taking the nozzle out and placing in another good used injector always solves the problem. or Best Offer. Do not let the tips bang into each other during assembly or installation. Click HERE view. It seems that about 1 out of 25 of these old used nozzle holders are bad. If you have been reluctant to overhaul your worn our diesel fuel injectors because the job is too difficult or too costly then think again! This can cause the tip to hang up while testing for spray pattern and ‘nail’ while the engine is running. Solution: Do a diesel purge before you remove the old injectors. Monark Diesel Injector Nozzles are Back in Stock! 3. Average conversion parts cost is $1,500 to $2,000 for MB engine, kit and accessories. I had one customer send his nozzles back saying they were bad. Use the search box to view all filters. It goes without saying, without a quality Fuel System, your AU $15.00 postage. Mercedes OM642 Diesel Fuel Injector Pt No: - 642 070 12 87, 6420701287. These injectors have a classification code to enter into the computer. Our engine rebuild kits provide top-quality parts at a great price compatible with major manufacturers, including Caterpillar, Cummins©, Detroit Diesel©, Mack©, Volvo©, and International©.. We proudly carry Interstate McBee©, AFA Industries©, ESCO Industries©, Mahle-Clevite©, IPD©, and PAI Industries© as well as OEM brands to serve our customer’s needs. If you find your injector holders are bad try to purchase a set of used injectors from a recycler. Then replace the fuel filters immediately. Monark Diesel Injector Nozzles are Back in Stock! Diesel Injector Rebuilds and Testing Diesel Fuel Injector Repair. This kit contains everything needed to rebuild all 8 injectors. Works on most 110, 115, 116, 123, 201, 126 and 124 diesel engines 200D 220D 240D 300D 300CD 300TD 300SD 190D 300SDL. In a recent Mercedes Sprinter engine replacement (Used engine fitment) it was noticed at the time of purchase that there was an issue with No.2 Injector seal leaking. Thanks again for supporting us "car-crazy"  DIY'ers with another great rebuild-it kit. NEW Version 3 - Improved fluid handling design - Watch the video below for reasons behind the changes. Mercedes Complete Rebuild Kit New for OM617 Turbo-Diesel Motor. ( you will be sure they are "balanced." Next, clean all of the carbon from around the base of the injector and vacuum it all up. Instructions available separately if needed. Buy Mercedes Diesel Injectors online at Adsit. Version 3 Injector Pressure Tester Full Function and Setup - On Demand Video. A must have for any DIYer. Part Number: 0986435127. It will reset to measure in both inches and millimeters. 2. Oregon Fuel Injection rebuilds mechanical injectors in our fuel injection repair shop. Top problems for diesel owners. My experience in working with thousands of these nozzles has proven that if a problem shows up during injector overhaul, it has never been with the nozzle itself. Took it to a Mercedes independent specialist in my area, who has a SDS cart. (Can only be shipped UPS Ground), The best way to clean your diesel fuel injectors for peak performance! Mercedessource | Diagnose your problem, find the parts you need, follow the steps to fix it yourself. Now take the injector back to the vise and tighten it down to between 70-80 Newton Meters. Diesel Injectors Gem State Diesel full service diesel repair shop serving the cities of Boise, Meridian, Nampa, Caldwell and surrounding areas of the Treasure Valley. You must use a torque wrench and torque to proper specs as outlined in the instructions, NO MORE. Fast shipping, lowest prices on Diesel Injectors for Mercedes ... REMANUFACTURED DIESEL INJECTOR. GENUINE SPRINTER INJECTOR DIESEL for MERCEDES DODGE V6 3.0L 6420700587 2007-2017. Monark fuel injector nozzles are precise metal parts produced in a very controlled environment with numerous checks for quality control. Kent has done it again! Solution: We have rebuilt thousands of fuel injectors here in our shop and have a lot of experience dealing with spray patterns and release pressures. Seems that some people think a little extra torque can’t hurt. See below, For sealing all Diesel mechanical injectors 1961 to 1993, Will work on all mechanical Bosch injectors as shown below, A must have when rebuilding diesel fuel injectors. Genuine Mercedes Diesel Fuel Injector A6420701287 for 3.0L 2987cc V6 Sprinter. If you find any difference in the working of the Mercedes Benz Diesel Injector Pump you need to get the good quality replacement part. If you are having problems with poor spray pattern or excessive nailing here is a summary of the possible causes. $349.00. If you are going to tighten your alloy wheel lug bolts properly you should use a torque wrench. Over tightening can cause deformation of the new nozzle and lead to tip misfire, scoring and overheating. Only one set of these instructions will be included when ordering more than one item that includes this specific instruction sheet. NOT TRUE. Mercedes Benz Injectors; Mini Cooper Injectors; Mitsubishi Injectors; Nissan Injectors; Scion Injectors; Subaru Injectors; Toyota Injectors; GM . Being able to bench test and bench balance the injectors was a delight with Kent's test pump. NO INTERNATIONAL. AU $399.00. Solution: Carefully inspect those parts for deep scoring or rust pits before you start the lapping process. It some cases it may be shipped in its own box depending on the size of your order and the other products included. This entry was posted in Automotive, Mercedes, W123 and tagged Injector rebuild, Mercedes Injector rebuild, OM603, replace injector nozzles. Rebuilt Bosch common rail injector for E320 CDI Mercedes Benz. AU $375.00. This is a complete injector rebuild kit for all 2003-2010 6.0 Powerstroke Diesels. it killed 2 of them and the other 4 survived. Remember, a lot of them have many thousands of miles of operation! © Mercedessource.com all rights reserved 2000 - 2021. They might leak, release inconsistently, or spray heavy to one side. When it comes to cleaning diesel fuel injectors, and yes they do need periodic cleaning, there is nothing like having the right tools to do the job. 1/2 Inch Drive Clicker Torque Wrench 20 - 150 Ft. Lbs. Fits: 2004, 2005, 2006. I have replaced 2 since I have been with mb in 3 years. Learn how to fix it yourself. by admin. Rebuilt: $87.78: 10% Off: $79.00: $10.00: 007-0006R: REMANUFACTURED DIESEL INJECTOR. The Guru is a trusted name in 16 countries spread over six continents within the last seven and half years. The quality is exceptional for the price. Still not sure you can do this yourself? How do you know if they are bad? Especially wheel bolts!!! To protect your new nozzles we recommend you add a high grade fuel additive to your fuel (such as Lubro-Moly Diesel Hi-Test). Posted on by . ENGINE REBUILD KITS. BACK IN STOCK -- FROM FACTORY IN GERMANY!!! Put the hold-down plates over them and tighten. Damage to the fine tip during assembly. The injection pump is remanufactured such that it offers the same level of … Diesel Don. Can only be shipped UPS GROUND. This will flush any ‘crud’ out of your injection pump and IP fuel lines. You can purchase this kit to rebuild them yourself in your garage and get the best results! Run the engine until the diesel cleaner is used up. Change both your pre and main fuel filter. Free postage. MERCEDES diesel engines Spare parts catalogs, Service & Operation Manuals. Find the solution. Some injectors may be loose enough to remove but others not. One New Genuine Diesel Fuel Injector Line 6110701133 for Mercedes & more. A wide variety of mercedes diesel injectors options are available to … This kit will make sure your injector halves don't leak when installing your new Monark nozzles. Injectors do not last forever. NO LONGER AVAILABLE JANUARY 2021 --- Fits 1959 to 1968 Ponton and Finback Diesel Models -. Solution: Use extreme care when handling the new nozzles. We carry the torque wrench, injector socket and dial caliper that you will need to complete this job. Pop the injector holder into the engine block until you hear and feel a nice pop. You should maintain your vehicle in a perfect working condition to have a smooth drive. We are a factory authorized service dealer for Bosch, Stanadyne, Delphi (Lucas CAV), Denso, Zexel, Ambac (American Bosch) and Yanmar. Be VERY careful during assembly to not allow any speck of dirt to enter the injector. If this is happening to you, you can confirm by taking the nozzle out of the injector that is spraying poorly and putting it in an injector that you know is spraying properly. With the engine cover off, remove the injector electrical plug and high pressure pipe. Another great DIY Kit...What a great package - The DIY Fuel Injector Rebuild Kit. My old injector tips were coked over- I don't know how the car even ran with those! The job went very smoothly and I think anyone with the right tools and this complete kit can do this job over the weekend. We have a customer with over 200,000 miles on our AX15 adapter kit and is getting an average of 31 MPG on diesel fuel. PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion 1984 300D Turbo - Injector pump rebuilding and calibration User Name This kit is the same as our deluxe kit, but uses Italian external o-rings. On my Engine rebuilding the Injectors and the Valve Adjustment took care of the bulk of the shaking followed by the Motor and Transmission Mounts. No matter what we do we can not get the injector to spray properly even after proper lapping. A Must Have for Ajusting Diesel Fuel Injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD. Part number: 648070038, 0445110193, 648070038787. Most of the damage I have seen has come from someone hitting the tip with the injector socket or dropping it. See related products below: Please Note: We also offer a brass tool cleaning kit that is recommended, but not required, to clean your injectors if you do not plan to install new nozzles.. Look below to view and read more about the brass tool kit. Find the solution. If you are going to work on your diesel fuel injectors you are going to need a torque wrench. Don You will need a dial caliper to measure the thickness of your shims, a torque wrench and the correct injector deep socket. A4600170312 MERCEDES REBUILT DIESEL INJECTOR - $300+$150 CORE DEPOSIT . Instructions and tips are included. Hobbyists are passionate about their cars and that passion is channeled into this injector service. We source all of our injector parts from Italy to give you a combination of quality and price. ) Works on all 617 engines 300D, 300CD, 300TD and 300SD from 1975 to 1985. Kent recommends starting with the basics, Diesel Purge can help you isolate the noise. 5. They are manufactured with extremely close tolerances. While lapping, follow the instructions exactly and make sure you are working on a super flat surface. Some of these old parts can not be saved. MONARK NOZZLES BACK IN STOCK -- FROM FACTORY IN GERMANY!!! Offering a complete application guide for finding the injection pump, injector, or turbo charger that fits your agricultural, industrial, or light truck needs. I had owned a Nozzle/Pop Tester before I got the Mercedes and used to work in a Diesel Fuel Injection Shop so rebuilding the Injectors was not a major issue for me. ) Works on all 617 engines 300D, 300CD, 300TD and 300SD from 1975 to 1985. MONARK NOZZLES BACK IN STOCK -- FROM FACTORY IN GERMANY!!! Our diesel injector anti-leak kit is included at no extra cost. Change both the diesel filter and the prefilter. Improper lapping of the center piece and upper housing before assembly. $199.95. The booklet covers everything in detail with good photos and diagrams. One thought on “ W123 – Injector rebuild and calibration ” Be sure to pull the tip out  slightly at first to make sure there is no scoring due to dirt contamination. Use special diesel engine fuel cleaner by disconnecting the fuel line to the tank and running the engine straight from a little container with the fuel return line pouring it in to this container. MERCEDES BENZ W124 FUEL DISTRIBUTOR 6ZYL. We can not get these parts new. With a remanufactured diesel injection pump, you benefit from Mercedes-Benz 's extensive manufacturer expertise. mercedessource Tech help - Must read info BEFORE you rebuild your injector nozzles This must read information is also included when you purchase a set of nozzles and in our Diesel Fuel Injector Cleaning, Overhaul and Testing Procedures manual. Slide all the injectors into the holders. Alibaba.com offers 984 mercedes diesel injectors products. FIC 1200 CC (115LB) High Performance Injector for Imports $112.38 115 LB @ 43.5 and 127 LB @ 58 psi high impedance. 4 Cyl 220D 240D 190D DIY Fuel Injector Rebuild Kit, 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit, Early 190D 200D 4 Cyl Monark Diesel Fuel Injector Nozzles w/ Heat Shields, 201 190D Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Mercedes 6 Cylinder 603 Diesel Monark Fuel Injector Nozzles w/ Heat Shields, 5 Cylinder 617 Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Diesel Injector Cleaning, Overhaul and Testing Procedures Manual - by Kent Bergsma. Then just screw the injector down and you should see just what this pic shows. Pop on the little rubber ring on the injector plastic holder. To fix this high pressure leak requires taking the injector apart and "lapping" the mating surfaces. We also supply mechanical injectors, electronic injectors, and common rail injectors for all diesel engine manufacturers for both on road vehicles and off-road vehicles. Clean … At Diesel Center, we only use genuine parts and state-of-the-art machinery to restore your existing diesel fuel injector back to factory specifications. We recommend you try to purchase some used injectors if you find yours are excessively worn or rusty. Extra packaging charges may apply. Problems with the injector holders (halves). In fact if you do your own work you should have a 1/2 inch clicker torque wrench in your tool box. Mercedes Vito Diesel Injectors UK's most reviewed diesel repair centre 8800+ reviews Injector ready to be installed with a new heat shield. Dirt contamination during assembly or right after engine start up. Note: If you would like to order this kit to solve a pesky leak on your existing injectors Look below to order. they were on the same eng and the cust had run bio diesel thru it. 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit. The factory production is too precise. 6 sold. Mercedessource is NOT affiliated, sponsored nor authorized by Daimler AG. Must read info BEFORE you rebuild your injector nozzles. Please see the Home Page with explanation how to order and receive Manuals and Code Books. Improper lapping usually shows up as fuel leaks between the injector halves. You can purchase this kit to rebuild them yourself in your garage and get the best results! If they have not been recently rebuilt they probably are!!! Injector comes with the chamber gasket. The new ultra low-sulfur  (ULSD) diesel fuel available at the pumps is not kind to mechanical fuel injectors. 10% off all Mercedes Benz Diesel Injectors! We have grouped the following together in this kit so you can save money. DNO SD273 - stock turbo injector nozzle (DNO SD293 seems to be another common number for these) DNO SD276 - "GTD" injector nozzle (also seen these listed as DNO SD274) DNO SD261 - Mercedes 300D turbo diesel nozzle Nozzles are available from a number of sources: - Bosch dealers
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